Product Description

GLX2-25 vial linkage line of Washing (cleaning) Sterilization drying Filling Stoppering machine (line)

Introduction
The compact line is consist of QCL series vials washing machine, ASMR 620 circulating heated air sterilizing oven and KGF series liquid filling and stoppering
Machine for vial. And each machine can be used stand alone. It is apply for filling 2-25ml vial, it can achieve the processing such as ultrasonic washing, three time water washing(two time circulating water washing, one time fresh water, three-tree air spraying, drying and sterilizing, cooling, Liquid filling, protection gaseous filling(compressed air filling or nitrogen filling),and stoppering.

Features
1. Mechanical gripper holds the ampoule around the washing machine, applied to different size of vials
2. Ampoule does not stop while washing process, the water and air nozzle following the moving ampoule and insert into ampoule, good quality washing effect, and WFI economy, set the anti-oscillating device for washing machine
3. The circulating water pipe and fine washing water pipe is sparated fitted, there is no cross-contaminationfunctions of faults.
4. Add buffering block in front of the spiral screw to prevent ampoule broken and protect the spiral screw
5. Bottle out-feeding section is adopted cellular-belts to transfer bottle, it3d reliable
6. Circulating heating air exert on the ampoule while sterilizing, excellent temperate distribution, energy economy
7. Protecting for HEPA while power failure suddenly, safe running.
8. Water cooling system is optional; it can decrease fresh air supply from the washing room, and reduce the risk from wind differential pressure imbalance, good cooling effect.
9. Wind pressure auto balancing regulating system is optional, it can make the air flow from heating section not move and steady`, and it can avoid series trouble, such an the temperature getting increasing in filling room and washing room
10. Set DOP testing port for Sterilizing tunnel(including wind pressure testing, wind speed testing, and partical testing)
11. Adopt round even-pace wheel at ampoule in-feed station instead of sector block to reduce ampoule breaking
12. The sterilizing function for cooling section is optional for FAD requirement.
13. The inner surface of the sterilizing tunnel can be clean.
14. Filling machine is adopted horizontal type cellular-belts to transfer bottle, it is fast and accurate, and easy to change format for different size of vial.

15. There is certain distance between machine table and The plane which bottom of the vial situated, it is easy for wind of laminar flow crossing, and prevent the liquid contamination from turbulent flow
16. Adopt the horizontal stopper feeding at Stoppering station, and use horizontal disk to inhale and hold stopper, it is easy to observe and add the stopper, and feature of high speed feeding.
17. For filling and sealing machine, the ceramic pump. SS pump, creeping pump is optional
18. Stop filling if there is no vial, stop stopering if there is no vial

19. Servo system to be optional for filling(Delta, Mitsubishi, Rockwell)For filling and sealing machine, the servo system is optional for driving filling pump.
PLC control the whole machine, inverter and touch screen is used in control system, so the machine is stable and reliable during running. The touch screen can display running status of all unit machine, water pressures, gas pressures and temperatures of all controlled point, can display the status of all switches and its faults, faults self-diagnosis, faults analysis and its solutions. The Washing-sterilizing-filling and sealing inter-linkage balancing device, All of these make the compact line in automatic control, and makes producing process stable and reliable. Siemens, Rock Well, Mitsubishi or Delta is optional for the electrical control system.
Model QCL60+
ASMR620
/35+KGF4 QCL60
+AMR620
/43+KGF6 QCL60
+ASMR620
/43+KGF8 QCL80
+ASMR800
/50 +KGF10 QCL120
+ASMR800
/60+KGF12 QCL120
+ASMR1250
/60+KGF20 QCL80×2
+ASMR1250
/60+KGF12×2
Specification 2-25mlvial
Filling nozzle 4 6 8 10 12 20 24
Output capacity
（2ml） 120b/min 180 b/min 200 b/min 300 b/min 400 b/min 500 b/min 650 b/min
Qualified rate ≥99%
Un-Qualified rate ≤0.1%
Sterilization temperature 300-350℃
Air discharged volume 3000 m3/h 4100 m3/h 7500 m3/h 800-1000 m3/h
Filling error mechanical volume pump, ceramic pump, stainless steel pump ≤±2%
servo driving volume pump ≤±0.5%-1%
Stoppering rate ≥99%
Laminar flow cleanliness Class 100
Vacuum absorbing speed（extra matching） 10 m3/H 30 m3/H 50 m3/H /H 60 m3/H /H 60 m3/H 100 m3/H 120 m3/H
Power 66.6KW 75.6KW 106.6KW 172.6KW 177.6KW
Weight 6300kg 6300kg 7900kg 9400kg 10900kg 14600kg
Overall size 8550*2540*2330 9620*2540*2330 10280*3230
*2360 12730*3230*2620 11790*5700*2620